TECHNICAL CAPABILITIES
Precision Engineering
Capabilities Matrix
Our manufacturing capabilities are designed for aerospace and industrial applications requiring verifiable quality, dimensional precision, and full material traceability.
Post-Cure Integrated Machining
CNC machining of metal-to-carbon interfaces with ±0.05 mm tolerance
TECHNICAL SPECIFICATIONS
5-axis CNC machining centers with thermal compensation
Diamond-coated tooling for carbon fiber finishing
In-process measurement and adaptive control
Surface roughness: Ra 0.8 μm typical
Perpendicularity: ±0.005 mm per 100 mm
PROCESSES
Precision drilling for fastener installation
Reaming and counterboring operations
Thread tapping in metallic inserts
Contouring and profiling to CAD geometry
Galvanic Isolation
Dielectric barrier protocols for maritime and harsh environments
TECHNICAL SPECIFICATIONS
Glass-fiber isolation barriers (≥10^10 Ω resistance)
PTFE-based interface coatings
Corrosion resistance: 5000-hour salt spray per ASTM B117
Electrochemical compatibility verification
IP67 sealing capability
PROCESSES
Insert bonding with aerospace adhesives
Isolation layer application and curing
Electrical resistance testing
Environmental exposure validation
Material Traceability
AS9102-standard documentation and material certificates
TECHNICAL SPECIFICATIONS
Full lot traceability from prepreg to final assembly
Material Test Reports (MTR) for all raw materials
Cure cycle data logging and archival
Non-Destructive Testing (NDT) records
First Article Inspection (FAI) per AS9102
PROCESSES
Incoming inspection and material certification
Serialization and batch tracking
Data package generation
Long-term archive management (10+ years)
Composite Fabrication
Autoclave processing and advanced laminate structures
TECHNICAL SPECIFICATIONS
Autoclave: 6 bar / 200°C capability
Fiber volume fraction: 55-65% controlled
Void content: <1% per ASTM D2734
Prepreg materials: aerospace-grade epoxy, BMI, and thermoplastic
Laminate thickness: 0.5 mm to 50 mm
PROCESSES
Hand lay-up and automated tape laying (ATL)
Vacuum bagging and debulking
Autoclave cure with thermocouples
Post-cure dimensional inspection
QUALITY ASSURANCE
Verified Performance Metrics
All specifications verified through calibrated measurement equipment and documented per AS9102 First Article Inspection requirements.
| METRIC | VALUE | VERIFICATION METHOD |
|---|---|---|
| Dimensional Accuracy | ±0.05 mm | CMM verification |
| Surface Finish | Ra 0.8 μm | Profilometry |
| Void Content | <1% | ASTM D2734 |
| Fiber Volume | 55-65% | Resin burn-off |
| Bond Strength | >25 MPa | ASTM D5868 |
| Electrical Isolation | >10^10 Ω | Megohmmeter |